Laser-Driven Solutions Powering Next-Generation Battery Manufacturing Line

Side Plate Laser Welding System
At this station, side plates of the battery module are laser welded with high precision. The module is clamped to ensure stability, and the welding parameters can be adapted based on battery type and size.

Vision System
The visual inspection station detects misalignment or misplacement of key components such as battery sequence and side plates. This ensures only correctly assembled modules proceed to the next stage.

Terminal Laser Cleaning Station (Optional)
This station removes potential contaminants from battery terminals before welding. A masking unit provides a clear line of sight to the laser welding head, enhancing weld strength and consistency. This step is optional and can be customized per customer requirements.

Busbar Loading Station
Busbars are loaded onto the battery module at this station before moving to the laser welding station, ensuring precise alignment and preparation for welding.

Battery Laser Welding Station with Inline Weld Monitoring
Busbars are laser welded to cell terminals with high accuracy. The inline weld monitoring system performs real-time quality checks during welding, detecting:
• Seam position
• Workpiece height
• Keyhole depth
• Finished weld surface
• Transverse profile

This live monitoring reduces the chance of defective battery packs and allows the system to adjust parameters on the fly, ensuring consistent, high-quality welds.

Unloading Station
Completed, welded battery modules are unloaded at this station, ready for downstream processes or packaging.

Conveyor System
Our conveyor system is fully customizable to match the height and width of existing assembly lines, ensuring seamless integration and smooth material flow.